Chocolate is made through a series of steps, starting with cleaning the cocoa beans, roasting, removing the shells, grinding the beans into nibs, and separating the cocoa butter from the cocoa.
The key steps for the best flavor are roasting and removing the bean shells.
1. Cleaning: This process starts with the cocoa beans through a machine, then removes the dried cocoa pulp, a pod of pieces, and other materials. After the entire process, the separated cocoa beans are passed on to the company which extracts valuable compounds.
2. Roasting: In this process, all cocoa beans are roasted in large rotary cylinders. And this is the key process for the best flavor.
3. Shell removal: By this process, cocoa bean shells are removed nicely. It is the control of these subtle mixtures that maintain constant quality and brings out the flavor of each particular variety of chocolate.
4. Nibs are ground: In this process, 53% of cocoa butter pass through refining mills are ground between large grinding stones or heavy steel discs creating a cocoa paste. This cocoa butter has important functions and it gives chocolates a fine structure.
5. Cocoa separation: After the ground is nibs cocoa is separated from the cocoa butter.
6. Add ingredients to Chocolate liquor: Now add milk, sugar, cocoa, butter, and other ingredients to the bitter chocolate liquor.
7. Chocolate Heating and Reheating: After all these processes chocolates are heated, cooked, and reheated.
8. Chocolate-making final process: In this process, chocolate is stored and gets the given shapes.
9. Packaging and Selling: Now chocolates are packed nicely and it’s ready for selling in the market.
